Case sharing: Cost Savings with Maintained Mechanical Functionality

Here is a actual example of how we save cost meanwhile kept mechanical functionality through Design for Manufacturing (DFM).

 

Part Analysis: The original design had several areas with thickness too thin(only 3mm) to provide proper support, risking breakage during processing.

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Revised Processing Method: We divided it into 6 sub-parts Instead of integrated processing, increasing material thickness in non-assembly interference areas, and secured them together with M2 screws.

This approach not only enhanced durability but also optimized material usage, resulting in significant cost savings.

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 If interested, We‘ d love to talk more details and explore how we can apply similar strategies to your projects. Looking forward to your thoughts!